Is it necessary to remove Spark Plugs when doing Valve adjustment?
#3
Do you know the pistons # from left (passenger side) to right ?
Looking at the service manual...
"Align the No. 3 piston TDC groove (A) on the camshaft sprocket with the top edge of the head."
Does this mean on the sprocket will be a number "3" and have it pointed up?
#4
You'll see this. Notice the mark on the right side in this picture; that will be parallel with the top of the cylinder head.
IIRC the A is when cylinder 1 is TDC, and at each other quarter turn the gear has the corresponding cylinder at TDC on it. Mine was A-3-4-2. That's why this pic says #2 - as piston 2 is at TDC, it would be checked with the cam gear in this position. Rotate the crankshaft clockwise to move to the next one (half turn on the crank = quarter turn at the cam), and it'll come up in the engine's firing order 1-3-4-2.
You can also double check yourself using the firing order; for example, if cylinder 1 is at TDC and ready to check, the one ahead of it in the order is ending the intake stroke (#3 will have intake valve partially down), the one behind will be through the compression stroke (#2 will have exhaust valves mostly open and intake valves starting to open), and the one opposite will be at TDC ending exhaust stroke(#4 will have both sets of valves partially open). That's why it's important to check only the one at TDC after its intake stroke. If you set a cylinder to TDC with the cam gear, and it is pushing a valve, STOP AND DOUBLE CHECK WHERE THE ERROR WAS MADE. We don't like messed up engines from simple procedures.
The cylinder closest to the gear is #1, the one closest to the tranny is #4, just as if it was a rear wheel drive car and the engine were longitudinal.
I'm betting the (A) you are referring to is in a diagram labeled Diagram A.
IIRC the A is when cylinder 1 is TDC, and at each other quarter turn the gear has the corresponding cylinder at TDC on it. Mine was A-3-4-2. That's why this pic says #2 - as piston 2 is at TDC, it would be checked with the cam gear in this position. Rotate the crankshaft clockwise to move to the next one (half turn on the crank = quarter turn at the cam), and it'll come up in the engine's firing order 1-3-4-2.
You can also double check yourself using the firing order; for example, if cylinder 1 is at TDC and ready to check, the one ahead of it in the order is ending the intake stroke (#3 will have intake valve partially down), the one behind will be through the compression stroke (#2 will have exhaust valves mostly open and intake valves starting to open), and the one opposite will be at TDC ending exhaust stroke(#4 will have both sets of valves partially open). That's why it's important to check only the one at TDC after its intake stroke. If you set a cylinder to TDC with the cam gear, and it is pushing a valve, STOP AND DOUBLE CHECK WHERE THE ERROR WAS MADE. We don't like messed up engines from simple procedures.
The cylinder closest to the gear is #1, the one closest to the tranny is #4, just as if it was a rear wheel drive car and the engine were longitudinal.
I'm betting the (A) you are referring to is in a diagram labeled Diagram A.
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