Sorry for the delays. I'm getting married in 4 weeks so life is crazy ;p
I've got more pictures, but I'm jumping from side project to side project, so I'll just lump the relevant ones together.
- Cut the back mold to shape using a grinder.
- Trace outline on mdf to get contour of back right
- Cut two pieces of for bottom and side
- Dry fit to get an idea of what it's going to look like
- Nail/glue mdf together
- Cut a strip of fleece and staple it to the edges to be glasses. The fleece will act as a coinduit between the fiber and the mdf
- Mix a batch of resin
- Saturated fleece and laid a couple piece of chop mat down
- Carefully started laying glass along the seams, readjusting back piece to align with bottom as it fell off
- Once it was tacky, I laid down several more layers of glass to match the thickness of the original piece, alternating on both the inside of the box as well as the outside, filling in all gaps and holes to make one solid uniform shape
I had a pic from the front, but it was crappy. Suspense is good. ;x
More soon.