Just like i posted in another thread...
This is from neons.org and not from me!!
These are general guidelines I calculated from David Vizard's formulas.
1. For avoiding significant restriction from back pressure, the pipe should flow at least 2.2CFM per horsepower produced.
2. A straight pipe will flow ~115CFM per square inch of area (using inside diameter of the pipe)
3) I used the formula: (115*pi(diameter/2)^2)/2.2
4) The pipe size will become more restrictive the further you go above the zero loss horsepower.
5) Similarly, try not to go too big on piping for your set up. I think Vitor dynoed 2.5 vs 2.25 on a 160whp set up and had very minimal gain. Putting 3" on your stock Neon will be very loud for no good reason!
6) Add length as a factor.
7) Each 90° bend will reduce airflow by 8%!
Exhaust Diameter (inches): 2
Zero loss Horsepower 164.22
Exhaust Diameter (inches): 2.25
Zero loss Horsepower 207.84
Exhaust Diameter (inches): 2.5
Zero loss Horsepower 256.59
Exhaust Diameter (inches): 3
Zero loss Horsepower 369.49
Exhaust Diameter (inches): 3.5
Zero loss Horsepower 502.92
Exhaust Diameter (inches): 4
Zero loss Horsepower 656.88
Thats a dyno graph of Vitor with his (then!) 160Whp Neon... Notice how adding a 2½ catback Versus the 2¼ stocker didn't change a thing and even reduced high RPM power!!
I would stick to a Header and a Axleback except if i were to throw Nitrous or Boost into the Equation!
Marko!