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Old 09-13-2008, 10:44 PM
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Honda Fit Roof Rack Installation Instructions

Honda Fit Roof Rack Installation Instructions

I recently bought a new ’08 Honda Fit. The installation instructions below are spacific to the '08 model, the '09 Fit is a bit longer. My lifestyle requires the option of a roof rack, which Honda does not offer. I am a very particular retired furniture maker, but not a professional roof rack installer. The following instructions come with no guaranty of any type & any user of these instructions agrees to holds the author harmless.


Performance Criteria: A roof rack with maximum adjustable spread between the bars (front to back), able to carry long loads parallel to the ground (nose not elevated to catch wind), able to accept variety of accessories, 100 lb capacity, look like original equipment, high quality.

Choices: RackOutfitters.com recommended Yakima because of their track system & accessories. I chose & recomend the 54” track. Yakima has no specific instructions for installing any of their roof racks on Fit’s. An option is to have a dealer/installer do the installation for you.

Installation Qualifications: This is a job for a skilled individual. I do not go into elaborate detail. If you do not understand why I suggest something, you probably shouldn’t be working on the roof of your nice new car.

Pictures: I took pix, but may not get them included in this first posting; the process looks complicated. I’m a craftsman, not a computer nut.

Warning: Take my “Warnings” seriously.

The Meat: Positioning of the 54” tracks is 99% of this project. The idea is to securely & cleanly attach the tracks to the sheet metal roof (they can’t be attached to the rounded body member between the doors & the black plastic insert strip). Using the track fasteners (PlusNuts), you have to; avoid drilling into ribs & other stuff between the roof & the headliner, get the tracks positioned parallel & the ends square with each other. The basic measurement is the back of the tracks should be 13 ½” from the back edge of the roof, where the roof meets the hatchback door (I wanted it further back, but to do so made the front of a long load too high). Next, the back outside corner of the tracks should be 2 ¼” toward the midline of the roof from the center of the black plastic insert strip along the outside edge of the roof. (I wanted a wider stance of the Control Towers, but after carefully pulling part of the back edge of the headliner down to look in there, stuff was in the way.)

The trickiest thing for most people will be to bend; yes I said bend the tracks to fit the curve of the roof. (this will not impede the sliding of the Landing Pad nuts, however, when tightened into position, the front plastic Landing Pads are bent enough so that, when the Towers & Rods are not mounted, the Landing Pad covers don’t fit right, so I leave them off). The roof has a compound curve. I custom bend curves in metal in segments. Pad your fulcrum to save scratches. Warning; where holes are drilled in the track, it bends more easily than the rest, so avoid engaging the fulcrum at the holes while bending. I spent about a ½ hr apiece getting a nice smooth curve bent into the tracks to conform to the roof. I got mine to have a gap of no more than 1/8” from the roof sheet metal.

At this point, I put together the whole Landing Pad/Control Tower/Bar assembly to “dry fit” them onto the tracks. If you trust me & yourself, you will not need to do the dry fit. The dry fit tells you that the front outside corner of the tracks should be 5 5/8” from the center of the black insert strip. The inside of track slot to inside of track slot should measure 30 3/8”.

Once you are comfortable with the fit & location of the tracks to the roof, it’s time to start drilling holes in your nice new car! Warning: there are only 14 PlusNuts included in the kit…don’t drill more than 7 holes per track. It is mandatory that you refer to the Yakima instructions at this point. Designating hole #1 as the rear-most hole in the track, the holes to be used for PlusNuts are: 1, 3, 5, 6, 8, 9, 10. This placement of holes insures avoiding drilling into any ribs or other stuff.

My biggest concern was not weight down on the roof, but wind-pull up on the front. With Control Towers at max spread (front to back), a simulated long load using a 10’ long 1x4 (with the car otherwise empty) had a “rake” down in the front of 3” lower than the back of the 1x4. In other words, if the car is loaded, the roof load will come out aproximately parallel to the ground.

Back to drilling: Follow Yakima instructions on drilling, i.e.,center punching, etc. Drilling in sheet metal, as you better know, is tricky. To keep from drilling thru the head liner, a professional installer advised me to use a deep socket as a depth gauge for about ¼”. It’s a little rough on the soon to be covered up paint, but take your choice. I used 3 drill/socket combos to graduate up to my final hole size. My PlusNuts wouldn’t fit into the 9/32” hole that Yakima specified, so I snuck up to 5/16”, which worked fine.

Installing PlusNuts: Warning: do not start installing/tightening a PlusNut until you have it fully seated down on the rubber washer/shoulder of the PlusNut. This applies to all the PlusNuts, but, in particular for hole #8, you have to push down fairly hard on the PlusNut installation assembly, temporarily pushing down on the headliner, as you start tightening. Some holes take a little finesse to get the PlusNuts inserted.

Yakima instructions will take you from here…& Good Luck!! Mine came out BEAUTIFULLY!!

http://img237.imageshack.us/img237/5...k004pb3.th.jpg

http://img508.imageshack.us/img508/6...k002ha8.th.jpg

http://img151.imageshack.us/img151/7...k008sw5.th.jpg

http://img508.imageshack.us/img508/5...k013qk8.th.jpg


Last edited by Idaho Jake; 12-03-2008 at 09:50 AM. Reason: more info & corrections & pix, clairfication
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Old 09-27-2008, 05:15 PM
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Thanks For The Info
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Old 12-28-2008, 11:24 PM
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I can't tell because your pics are tiny, but it sounds like you did the slide rail kit. Thats pretty ballsy to drill into your car. You know you could have put on a Q-tower setup without drilling anything, and all you have to do to move the rails is change the tension on the rear rail, just leave the front one in the same place. Any bigger pics? I wanna compare the slider style one to the one I have.
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Old 12-29-2008, 12:41 AM
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Quote:
Originally Posted by Shaggs2Dope View Post
I can't tell because your pics are tiny, but it sounds like you did the slide rail kit. Thats pretty ballsy to drill into your car. You know you could have put on a Q-tower setup without drilling anything, and all you have to do to move the rails is change the tension on the rear rail, just leave the front one in the same place. Any bigger pics? I wanna compare the slider style one to the one I have.
They have Honda roof racks in Australia for the Jazz:
Honda Jazz Optional Extras & Body Kit | 2009, 2008
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Old 12-29-2008, 06:43 AM
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Congrats on the install! While I personally wouldn't drill into the roof of my car, kudos to you for actually undertaking that task. I take that you don't like the removable q-towers yakima offers, or the aero foot packs that thule offers? I love mine!
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Old 01-01-2009, 02:05 PM
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I would like to post bigger pix with my piece about installing the roof rack. Can anyone help me? Idaho Jake
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Old 01-03-2009, 08:25 AM
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wow thanks for the cool info..
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Old 07-16-2009, 11:55 PM
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Kayak on rack?!

Thank you very much for all the informations and the pics, Idaho Jake! I am looking forward to buy myself a sport rack, mainly to carry a sea kayak, and i went to buy a Thule non-permanent kit: it fitted so bad on the fit that the salesman didn't want to sell it to me anymore! Your solution of a permanent rack will probably be the one for me: if a have to carry a 60 lbs 17 feet long kayak, i don't want to drop it on the highway!

Thx again!
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Old 07-17-2009, 12:19 AM
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You're wecome!! I'm glad to have my efforts help somebody. If you are not skilled, I would suggest taking my instructions to a shop that, at least occasionally, does work like this. If you need help, email me & we will go from there. My rack setup is working like a dream.

Idaho Jake
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0105, 2009, civic, fit, hatchback, honda, install, installation, instructions, q, rack, racks, roof, tower, yakima

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