1st Generation (GD 01-08) The one that started it all! Generation specific talk and questions here!

Wrecking yard visit; alternator dissection

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Old Jun 17, 2019 | 10:43 AM
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From: Orange, CA, USA
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Wrecking yard visit; alternator dissection

This time I managed to find Fit with engine removed and alternator placed nicely on the passenger seat. So I took it apart to explore if it can be repaired in house using the junk yard parts.


Rear frame and stator coil assembly; most items are connected by soldering

Other side of stator assembly, rear frame removed. I cannot identify the item marked with ??? The brush PROJECTED length is 19 mm new 5 mm old; this one still has 1/3 of its life left (not sure about the acquired mileage, but likely close to 150,000)

Soldering is required to replace brushes but it's still better than spending $130 for painted and sandblasted piece of junk in a nice box with lifetime warranty!

Off topic:
High mileage 1986 Toyota Tercel:

Rust free tailgate!

This modular alternator is very easy and fun to rebuild!

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